SoftInWay - Conceptual turbomachinery design and optimization
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AxSTREAM for Turbomachinery Flow Path Design and Optimization

3-Day Training Workshop for Professional Designers

The objective of this training is to provide participants with a practical understanding of design and optimization of flow paths for turbomachinery equipment using AxSTREAM. During this interactive, hands-on workshop the engineers will use the AxSTREAM

software to successfully perform preliminary design of turbomachinery flow paths, inverse and direct 1D/2D analysis and optimization, 3D profiling/stacking of the airfoils, 3D FEA and CFD, and export of results to 3D CAD programs. The training includes break-out sessions, one-on-one design consultation with SoftInWay experts and review of actual test cases. Each attendee can choose a particular track of study based on his/her specific interests:

  • Axial and radial turbomachinery (comprehensive overview)
  • Axial turbine
  • Axial compressor
  • Centrifugal compressor
  • Radial turbine
  • Retrofitting and performance upgrades

The course program can be customized according to the participants’ needs.

For each training workshop SoftInWay invites guest speakers – world-recognized authorities in the field of turbomachinery – to enable the attendees to access the latest in engineering technology.

On completion of the course the participants will be able to design and optimize a complete flow path from basic boundary condition data.

The scope includes:

  • Theory of turbomachinery design from conceptual to reality, and the role of AxSTREAM in the design process.
  • Features and major design parameters of axial and radial turbomachinery.
  • How to use AxSTREAM to design an optimized flow path from preliminary design to generation of 3D blade profiles, for both original design and redesign of existing equipment.
  • The effective use of multidisciplinary analysis.
  • Participants will create original flow path designs for axial compressor, axial turbine, centrifugal compressor and radial turbine.

The course provided by SoftInWay Inc, fulfilled and in addition surpassed our requirements/expectations. After a thorough update on the theoretical part, the inhouse program of SoftInWay Inc AxSTREAM was interactively demonstrated by practical test cases, which were accompanied by extensive course material & illustrations. This is an intensive course which I can recommend to anyone in need of theoretical & practical knowledge on turbines.
Mr. Danny Ketelaar, Sulzer Turbo Services Rotterdam


Who should attend

  • Engineers involved in the turbomachinery design and optimization process who are looking for ways to improve the design process and increase production speed.
  • Engineers who are interested in breaking into the field of turbomachinery and want to learn the fundamentals of preliminary flow path design and optimization as well as receive a free 1 month trial of the leading turbomachinery design and analysis software suite.
  • Engineering professionals interested in learning more about the capabilities of the AxSTREAM Suite.
  • Engineering and Turbomachinery Scholars interested in learning about the new AxSTREAM Suite features and their impact on the field of Turbomachinery.
  • Engineering students interested in being early adopters of the next generation of turbomachinery optimization tools and learning in depths about the capabilities of AxSTREAM, the Gold Standard in the field of preliminary flow path design.

Examples of Course Schedule and Contents

AxSTREAM for Axial Turbine Design

Day 1*

Part I. Introduction: The Role of AxSTREAM in the Design of Turbomachinery

  • Introduction – role of AxSTREAM in turbomachinery design
  • Workflow of Turbomachinery Flow path Design
  • AxSTREAM Turbomachinery conceptual design suite - Features, Functions & Applications

Part II. AxSTREAM - Design & Analysis of an Axial Turbine

Preliminary Design and Optimization

  • Design space, design restraints, performance criteria
  • Initial flow path design, definition of stages, charts, initial performance estimation, interactive editing
  • Optimization of designed flow path
  • Design validation in Streamline Solver
  • AxPLAN – Design of Experiment module
  • AxMAP – Off-design maps performances generator

Analysis of existing Turbine flow path

  • Starting of new AxSTREAM project, data input, loss models
  • Minimal set of data to analyse existing flow path
  • Calculation in Streamline Solver

Day 2

PART III. AxSTREAM – Profiling and blade design

Turbine Blade Profiling

  • Blade profile construction & control
  • Surface distributions of pressure, velocity, etc
  • Profile shapes optimizations

Turbine 3D Blade Design and Stacking

  • 3D Airfoil Design
  • Blade stacking capabilities; Lean; Sweep
  • 3D FEA Solver; 3D Flow Solver; Campbell Diagram
  • Profile Export

Import of existing profiles

  • Existing profile import operations and features

Day 3

Part IV. AxSTREAM – Exercises

  • 12 MW Steam Turbine Design Exercise
  • 10 MW Gas Turbine Design Exercise

Part V. AxSTREAM – Streamline Solver application for Axial Turbine

  • AxSTREAM Streamline solver functionality review
  • Application of Streamline solver for Analysis and Design tasks

Examples of Streamline solver usage for advanced tasks:

  • Analysis of existing flow path with leakage balance calculation
  • 2D calculation in streamline solver
  • Twist optimization with AxPLAN DoE Optimization engine
  • Build flow path with prismatic standard blading
  • Build flow path with twisted standard blading

PART VI. Summary & Re-cap

  • Advanced AxSTREAM features for XXI century turbomachinery design: counter-rotating turbine, compressor and fan; Mixed flow turbine and compressors
  • Questions & Discussion



*Please note that the course schedule is not fixed and could be customized following the specific attendees’ requirements and needs.

AxSTREAM for Axial Compressor and Mixed Compressor Design

Day 1*

Part I. Introduction: The Role of AxSTREAM in the Design of Turbomachinery

  • Introduction – role of AxSTREAM in turbomachinery design
  • Workflow of Turbomachinery Flow path Design
  • AxSTREAM Turbomachinery conceptual design suite - Features, Functions & Applications

Part II. AxSTREAM - Design of an Axial Compressor

Axial Compressor Design

  • Preliminary Design of Axial Compressor
  • Streamline solver design mode calculation
  • Off-design map generation
  • Profiling and 3D blade design
  • Express structural and flow analysis

Day 2

Part III. AxSTREAM - Analysis of an Axial Compressor

Analysis of existing Axial Compressor flow path

  • Minimal set of data to analyse existing compressor flow path
  • Data input procedure
  • Flow path calculation and map generation

Axial Compressor profiling

  • Main features and capabilities in axial compressor profiling
  • Work with compressor profiles library

Day 3

Part IV. AxSTREAM – Exercises

  • Axial Compressor with total-total pressure ratio=7.8 Design Exercise
  • Axial Compressor for Gas Turbine Design Exercise

Part V. AxSTREAM – Mixed Compressor

Design of a Mixed Compressor

  • Axial part design
  • Centrifugal part design
  • Joining of axial and centrifugal parts
  • Analysis of mixed compressor

PART VI. Summary & Re-cap

  • Advanced AxSTREAM features for XXI century turbomachinery design: counter-rotating turbine, compressor and fan; Mixed flow turbine and compressors
  • Questions & Discussion



*Please note that the course schedule is not fixed and could be customized following the specific attendees’ requirements and needs.

AxSTREAM for Centrifugal Compressor and Radial Turbine Design

Day 1*

Part I. Introduction: The Role of AxSTREAM in the Design of Turbomachinery

  • Introduction – role of AxSTREAM in turbomachinery design
  • Workflow of Turbomachinery Flow path Design
  • AxSTREAM Turbomachinery conceptual design suite - Features, Functions & Applications

Part II. AxSTREAM - Centrifugal Compressor

Design & Analysis of a Centrifugal Compressor

  • Preliminary design dialogue features
  • Compressor calculation in design point and off-design maps generation
  • Flow path optimization using Design of Experiment engine
  • Centrifugal compressor profiling and 3D blade design
  • Express structural and flow analysis of centrifugal compressor

Day 2

Part III. AxSTREAM – Radial Turbine

Design & Analysis of a Radial Turbine

  • Preliminary design dialogue features
  • Turbine calculation and map generation
  • Flow path optimization using Design of Experiment engine
  • Radial turbine profiling and 3D blade design
  • Express structural and flow analysis of radial turbine

Day 3

Part IV. AxSTREAM – Exercises

  • Centrifugal Compressor with total-total pressure ratio 3.25 Design Exercise
  • 600 kW Radial Turbine Design Exercise

PART V. Summary & Re-cap

  • Advanced AxSTREAM features for XXI century turbomachinery design: counter-rotating turbine, compressor and fan; Mixed flow turbine and compressors
  • Questions & Discussion


*Please note that the course schedule is not fixed and could be customized following the specific attendees’ requirements and needs.

Locations and Dates for 2013

Date Location Training Registration

February 13 - 15

Boston, MA, USA

AxSTREAM Workshop


Training is over


March 6 - 8

Dusseldorf, Germany

AxSTREAM Workshop


Training is over


March 13 - 15

Boston, MA, USA

AxSTREAM Workshop


Training is over


April 24 - 26

Boston, MA, USA

AxSTREAM Workshop


Training is over


May 31 - June 2

San Antonio, Texas

AxSTREAM Workshop


Register


June 19 - 21

Zug, Switzerland

AxSTREAM Workshop


Register


July 23 - 25

Boston, MA, USA

AxSTREAM Workshop


Register




Related courses:

Axial Turbine Fundamentals

Axial Compressor Fundamentals

Centrifugal Compressor Fundamentals

Other courses:

Steam and Gas Turbine Design


Classroom-Based Courses Schedule